Case Study – 125 Tonne High-Production Press Line

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Revro supplies, installs and commissions complete press lines and coil-feed equipment across Australia, New Zealand and the wider region - new and reconditioned, with service, spare parts and clutch and brake work to back them. Tell us your strip envelope, tonnage and production targets and we will spec a line to match.

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Revro supplied a complete coil-fed press line to an Australian manufacturer for high-volume precision stamping. The line pairs a 125 tonne high-speed two-point press with matched coil handling and a gear-change feeder, delivered as a single integrated system that runs from raw coil through to finished strip.

Model HP2-125-1400-850  ·  Series HP2, two-point high-speed press line

Press capacity – 125TON 
Max stroke rate – 350SPM
Bed left-to-right – 1400MM
Coil weight – 5000KG
 

The line

The system was specified and supplied as one continuous line, with each subsystem matched to the same strip envelope so material runs cleanly from the coil through to the press without intermediate handling. Strip width and thickness ranges were carried consistently across the coil handling, feeder and press to keep the line balanced at production speed.

Stage 01 — Material handling

Uncoiler / leveller / coil car

Loads, supports and straightens coil up to 5,000 kg, then levels and presents strip to the feeder.

Stage 02 — Feed

Gear-change feeder

Advances strip into the die at a controlled feed length, synchronised to press speed.

Stage 03 — Forming

125t two-point press

High-speed forming, variable to 350 strokes per minute, with Siemens control and 0.01 mm die-height indication.

 

Press — Model 125, Series HP2

 
Capacity125 ton
ConfigurationHigh-speed, 2-point
Bed area, left to right1,400 mm
Bed area, front to back850 mm
Stroke60 mm
Strokes per minute160 – 350 (variable)

Supplied as standard

  • Separate clutch & brake
  • Operator guarding, front & back
  • Anti-vibration press mounts
  • Automatic recirculating lubrication
  • Slide adjustment with quick lift
  • Siemens control & load cell
  • Screen display control
  • 3-colour alarm tower
  • Die-height indicator, 0.01 mm resolution
  • Miss-feed circuit setting

Feed & coil handling

Gear-change feeder
Max strip width100 – 400 mm
Max strip thickness0.3 – 2.3 mm
Feed length4 – 120 mm
Uncoiler / leveller / coil car
Max strip width60 – 400 mm
Max strip thickness0.3 – 2.3 mm
Coil weight5,000 kg
Coil outside diameterOn application

 

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